Tekam Engineering offers a full range of Prebreaker Overhaul Services.
Workshop PB3 overhaul: Approximately $13,500.00 plus GST
- Strip / dis-assemble, clean, inspect for wear and damage, crack test & thickness test. Report. Change bearings, repair minor body work, Build up and/or face harden hammers and anvils. Paint.
- Any major repairs or replacement hammers and anvils required will be quoted for approval before being installed.
Workshop PB3 overhaul incl Motor and gearbox: Approximately $21,000.00 plus GST
As above but includes the following:
- Motor testing and gearbox overhauls: Motors will be tested and reported. If service work is required it will be quoted. Bearings changed if necessary. Gearboxes will be stripped cleaned, inspected/tested and reported/quoted for repair/replace of bearings, gears, seals etc. New oil and workshop tested for alignment.
- If the PB3 is a total overhaul with motor gearbox, the pre-breaker will be aligned prior to delivery. (We recommend alignment is checked again once the pre-breaker is in place).
Onsite PB3 service work: Approximately $6,500.00 plus GST
- Clean, Inspect and report for test for cracking, damage which will affect the machines performance and/or life span.
- Face harden hammers and anvils, grind to operational standard.
- Repairs to minor body damage body.
- Re-torque anvils and re-weld.
- Re-align coupling and check shear pins for replacement.
- Site paint.
- Shaft bearings can be replaced on site if required provided there is enough room to remove the shaft. Bearing and seal, replacement work would be quoted.
Workshop PB4 overhaul: Approximately $19,000.00 plus GST
- Strip / dis-assemble, clean, inspect for wear and damage, crack test, thickness test. Report. Change bearings, repair minor body work, Build up and/or face harden hammers and anvils. Paint.
- Any replacement hammers and anvils required will be quoted for approval before being installed.
Workshop PB4 overhaul incl Motor and gearbox: Approximately $27,000.00 plus GST
As above but includes the following:
- Motor testing and gearbox overhauls: Motors will be tested and reported. If service work is required it will be quoted. Bearings changed if necessary. Gearboxes will be stripped cleaned, inspected/tested and reported/quoted for repair/replace of bearings, gears, seals etc. New oil and workshop tested for alignment.
- If the PB4 is a total overhaul with motor gearbox, the pre-breaker will be aligned prior to delivery. (We recommend alignment is checked again once the pre-breaker is in place).
Onsite PB4 service work: Approximately $9,000.00 plus GST
- Clean, Inspect and report for test for cracking, damage which will affect the machines performance and/or life span.
- Face harden hammers and anvils, grind to operational standard.
- Repairs to minor body damage body.
- Re-torque anvils and re-weld.
- Re-align coupling and check shear pins for replacement.
- Site paint.
- Shaft bearings can be replaced on site if required provided there is enough room to remove the shaft. Bearing and seal, replacement work would be quoted.
Workshop PB6 overhaul: Approximately $25,000.00 plus GST
- Strip / dis-assemble, clean, inspect for wear and damage, crack test, thickness test. Report. Change bearings, repair minor body work, Build up and/or face harden hammers and anvils. Paint.
- Any replacement hammers and anvils required will be quoted for approval before being installed.
Workshop PB6 overhaul incl Motor and gearbox: Approximately $32,000.00 plus GST
As above but includes the following:
- Motor testing and gearbox overhauls: Motors will be tested and reported. If service work is required it will be quoted. Bearings changed if necessary. Gearboxes will be stripped cleaned, inspected/tested and reported/quoted for repair/replace of bearings, gears, seals etc. New oil and workshop tested for alignment.
- If the PB6 is a total overhaul with motor gearbox, the pre-breaker will be aligned prior to delivery. (We recommend alignment is checked again once the pre-breaker is in place).
Onsite PB6 service work: Approximately $12,500.00 plus GST
- Clean, Inspect and report for test for cracking, damage which will affect the machines performance and/or life span.
- Face harden hammers and anvils, grind to operational standard.
- Repairs to minor body damage body.
- Re-torque anvils and re-weld.
- Re-align coupling and check shear pins for replacement.
- Site paint.
- Shaft bearings can be replaced on site if required provided there is enough room to remove the shaft. Bearing and seal, replacement work would be quoted.
We have subsidised freight available for Prebreaker pickup and delivery for workshop overhauls.
